Optimization uye hupfumi hwe orbital welding mukuvaka pombi

Kunyangwe orbital welding tekinoroji isiri nyowani, inoramba ichishanduka, ichiva nesimba uye kuita zvakasiyana-siyana, kunyanya kune pombi welding. Bvunzurudzo naTom Hammer, ane ruzivo rwewelder paAxenics kuMiddleton, Massachusetts, inoratidza nzira dzakawanda nzira idzi dzinogona kushandiswa kugadzirisa matambudziko akaomarara. Mufananidzo nerubatsiro rweAxenics
Orbital welding yave iripo kweanenge makore makumi matanhatu, ichiwedzera otomatiki kune iyo GMAW maitiro. Iyo inzira yakavimbika uye inoshanda yekugadzira akawanda welds, kunyangwe mamwe maOEM nevagadziri vasati vashandisa kugona kwe orbital welders, vachivimba nemaoko welding kana mamwe simbi pombi yekujoinha nzira.
Misimboti ye orbital welding yave iripo kwemakumi emakore, asi kugona kwevatsva orbital welder kunoita kuti ive chishandiso chine simba mubhokisi rematurusi, sezvo vazhinji vacho vava ne "smart" maficha anoita kuti kuronga uye kubata kuve nyore pamberi peiyo chaiyo welding. . ● Tanga nekukasira uye kwakaringana marongero kuti uve nechokwadi chekuenderana, chakachena uye chakavimbika welds.
Chikwata cheAxenics Welding muMiddleton, Massachusetts, inogadzira chikamu chekondirakiti, inobatsira vazhinji vevatengi vayo kuwana orbital welded kana chinhu chakakodzera chebasa chiripo.
“Pose pazvaibvira, taida kubvisa chinhu chinoshandiswa nevanhu mukunama, sezvo ma<em>orbital welders achiwanzobudisa maweldhi emhando iri nani,” anodaro Tom Hammer, nyanzvi yokunama paAxenics.
Kunyangwe iyo yekutanga welding yakaitwa makore 2000 apfuura, welding yemazuva ano inzira yakanyanyisa yepamusoro iyo iri chikamu chakakosha chehumwe matekinoroji emazuva ano uye maitiro. Semuenzaniso, orbital welding inogona kushandiswa kugadzira iyo yakakwirira-kuchena pombi masisitimu anoshandiswa kugadzira semiconductor wafers, ayo anoshandiswa mune angangoita ese emagetsi nhasi.
Mumwe wevatengi veAxenics chikamu cheiyi cheni yekugovera. Kambani iyi yaitsvaga mugadziri wekondirakiti kuti abatsire kuwedzera hunyanzvi hwayo hwekugadzira, kunyanya kugadzira nekuisa nzira dzakachena dzesimbi dzisina tsvina dzinobvumira magasi kuyerera kuburikidza nekugadzira ndiro.
Nepo orbital welders uye torch clamp turntables aripo kune mazhinji epombi basa paAxenics, haadzivise welding yemaoko nguva nenguva.
Hammer uye timu yewelding yakaongorora zvinodiwa nemutengi uye yakabvunza mutengo uye nguva mibvunzo:
Hammer inoshandisa Swagelok M200 uye Arc Machines Model 207A inotenderera yakavharirwa orbital welders. Vanogona kubata machubhu kubva 1/16 ″ kusvika 4 ″.
"Microheads inotitendera kuti tipinde munzvimbo dzakaoma kwazvo kusvika," akadaro. "Chimwe chezvipingamupinyi zve orbital welding ndechekuti isu tine musoro wakakodzera kune imwe mubatanidzwa. Asi nhasi, iwe unogona zvakare kuputira cheni kutenderedza pombi yauri kusungira. Welders vanogona kufamba cheni uye hapana kana muganho kune saizi yewelds iwe Unogona kuzviita. Ndakaona michina yakati wandei inopinza 20 ″ mapaipi. Zviri kuitwa nemichina iyi nhasi zvinoshamisa.”
Tichifunga nezvezvinodiwa zvehutsanana, nhamba yewelds inodiwa uye yakaderera madziro ukobvu, orbital welding isarudzo inonzwisisika yerudzi urwu rweprojekiti. Paunenge uchishanda nemapombi ekudzora kuyerera kwemhepo, Hammer anowanzo pisa 316L simbi isina tsvina.
“Ipapo zvinhu zvinobva zvaonda kwazvo. Tiri kutaura nezve welding simbi yakatetepa. Iine manual welding, kugadziridza kudiki kunogona kuita kuti weld iparare. Ndicho chikonzero isu tichida kushandisa orbital welding misoro, kwatinokwanisa kuboora chikamu chega chega che weld chubhu uye kuita kuti ive yakakwana, tisati taisa chikamu mukati. zvichava zvakakwana. Nemaoko, shanduko inoitwa neziso, uye kana tikanyanya kufambisa, inogona kupinda nepakati pezvinhu. ”
Basa racho rine mazana emawelds anofanira kunge akafanana. The orbital welder inoshandiswa basa iri inopedza weld mumaminitsi matatu; apo Hammer iri kumhanya zvakanyanya, inogona nemaoko weld imwe chete Stainless simbi pombi muinenge miniti.
“Zvisinei, motokari hainonoki. Unoimhanyisa nekumhanya kwekutanga mangwanani uye panozopera zuva inenge ichiri kumhanya zvakanyanya,” akadaro Hammer. “Ndinotanga ndichiimhanyisa nekukurumidza mangwanani, asi pakupedzisira, haidaro.
Kudzivirira kusvibiswa kubva pakupinda simbi yesimbi yesimbi kwakakosha, ndicho chikonzero chepamusoro-kuchena soldering muindasitiri ye semiconductor inowanzoitwa mukamuri yakachena, inodzorwa nzvimbo inodzivirira kusvibiswa kupinda munzvimbo ye soldering.
Hammer inoshandisa tungsten yakarodzwa kare mumatochi ake seOrbiter. Nepo argon yakachena ichipa kucheneswa kwekunze uye kwemukati kwechinyorwa uye orbital welding, orbital welding inobatsirawo kubva mukuitwa munzvimbo yakavharirwa. Kana tungsten yasunungurwa, sheath inozadza negesi uye inodzivirira weld kubva kune oxidation. Paunenge uchishandisa tochi yemanyorero, gasi rinopihwa kune rimwe divi repombi kuti isungirwe.
Orbital welds anowanzo kuchena nekuti gasi rinopfeka pombi refu. Kana welding yatanga, argon inopa dziviriro kusvika welder agutsikana kuti weld inotonhora zvakakwana.
Axenics inoshanda nehuwandu hwemamwe magetsi evatengi vanogadzira hydrogen mafuta maseru emhando dzakasiyana dzemotokari. Semuenzaniso, mamwe maforklift emukati anoshandisa hydrogen mafuta maseru kudzivirira makemikari ne-zvigadzirwa kubva pakuparadza chikafu. Iyo chete ye-chigadzirwa chehydrogen fuel cell imvura.
Mumwe wevatengi aive nezvinodiwa zvakafanana nemugadziri we semiconductor, senge weld kuchena uye kufanana. Anoda kushandisa 321 simbi isina tsvina kune yakatetepa madziro welding. Nekudaro, basa iri raisanganisira kuvaka prototype manifold ine mavharuvhu akawanda mabhangi, rimwe nerimwe richibudikira kune rimwe divi, richisiya kakamuri kadiki kekuvhetesa.
An orbital welder yakakodzera basa iri inodhura mari inosvika zviuru zviviri zvemadhora uye ichashandiswa kugadzira nhamba shoma yezvikamu, nemutengo unofungidzirwa wemadhora mazana maviri nemakumi mashanu. Hazvina musoro wemari. Nekudaro, Hammer ine mhinduro inosanganisa bhuku uye orbital welding.
"Panyaya iyi, ndaizoshandisa turntable," anodaro Hammer. “Chaizvoizvo zvakangofanana ne<em>orbital welding, asi unotenderedza chubhu, kwete tungsten electrode kutenderedza chubhu. Ndinoshandisa tochi yangu yeruoko, asi ndinokwanisa kuisungirira muvhesi munzvimbo kwayo kuti maoko angu agare…akasununguka, kuitira kuti maoko evanhu asakuvadze weld nekuda kwekudedera kana kudedera. Izvi zvinobvisa yakawanda yekukanganisa kwevanhu. Izvo hazvina kunaka, senge orbital welding nekuti haisi mumba, asi mhando yewelding iyi inogona kuitwa munzvimbo yakachena yekamuri kubvisa zvinosvibisa.
Nepo orbital welding tekinoroji ichivimbisa kuchena uye kudzokororwa, Hammer nevamwe vake mawelder vanoziva kuti weld kutendeseka kwakakosha kudzivirira kuderera nekuda kwekuremara kwewelding. Iyo kambani inoshandisa isiri-kuparadza kuyedza (ND) uye dzimwe nguva inoparadza kuyedza kune ese orbital welds.
"Yese weld yatinogadzira inosimbiswa nemeso," anodaro Hammer. “Mushure maizvozvo, mawelds anotariswa nehelium spectrometer. Zvichienderana nekutsanangurwa kana zvinodiwa nevatengi, mamwe mawelds anotariswa neradiography. Kuedza kunoparadza kunokwanisika zvakare. "
Kuparadza kuyedzwa kunogona kusanganisira kusimba kwesimba bvunzo kuona yekupedzisira kusimba kwesimba re weld. Kuyera kushushikana kwakanyanya uko weld pane chinhu chakadai se316L simbi isina tsvina inogona kumira isati yakundikana, bvunzo inotambanudza uye inotambanudza simbi kusvika pakupwanyika.
Alternative energy consumer welds dzimwe nguva anoiswa kune ultrasonic isinga paradza bvunzo pane welds yekatatu kupisa exchanger hydrogen mafuta maseru zvikamu zvinoshandiswa mune mamwe magetsi emagetsi uye mota.
“Uyu muyedzo wakaoma nekuti zvinhu zvizhinji zvatinotumira zvine magasi anogona kuita njodzi. Zvakakosha kwatiri nevatengi vedu kuti Stainless simbi iyi haina chainopomerwa uye haibviswe,” anodaro Hammer.
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