Июл . 31, 2025 22:20 Back to list

3/4 Inch Black Malleable Iron Floor Flange - Heavy Duty

The 3/4 inch black malleable iron floor flange is an engineering classic in piping, furniture, and structural applications. This in-depth technical resource covers latest trends, manufacturing processes, detailed performance parameters, authoritative third-party standards, and competitive industry insights, aiding engineers and procurement specialists in optimal selection and deployment.

Industry Overview & Trends

Steady Market Growth: According to MarketsandMarkets™, the global malleable iron pipe fittings market is forecasted to grow at a CAGR of 4.3% (2023–2028).
Smart Manufacturing: Adoption of CNC technologies and automated testing enhances quality and consistency of 3/4 inch black malleable iron floor flange.
Compliance: Growing demand for ISO 49, ANSI B16.3, and ASTM A197 certified products for industrial and DIY sectors.
Versatility: Used widely in oil & gas, waterworks, furniture DIY, HVAC, and fire-protection piping due to superior anti-corrosion properties.

Technical Specifications & Parameter Table

Property	Specification
Product Name	3/4 inch black malleable iron floor flange
Nominal Size	3/4 inch (DN20)
Thread Specification	Female NPT/BSPT, ISO 7/1, ANSI B1.20.1
Material	Black Malleable Cast Iron (ASTM A197 Grade A)
Dimensions	Diameter: 90 mm / 3.54", Thickness: 10 mm / 0.39", Center Hole: 27 mm / 1.06"
Bolt Holes	4 Holes (ø11 mm)
Finish	Oil Blackened / Black Painted
Pressure Rating	Max 150 psi (PN10)
Temperature Range	-20°C to 300°C / -4°F to 572°F
Standards	ISO 49, EN 10242, ANSI B16.3, ASTM A197, BS EN 1562
Corrosion Resistance	Black anti-corrosive coating, tested to 96+ hours salt spray (per ASTM B117)
Primary Applications	Industrial piping, furniture, railing systems, oil & gas, fire-safety, plumbing, structural fixing

Manufacturing Process: Step-by-Step Flowchart

Raw Material Preparation

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Casting / Moulding

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CNC Machining

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Threading & Inspection

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Surface Treatment

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Final QC & Packing

Material: High-grade malleable iron, refined for high graphite content, ensuring excellent pliability and shock resistance.
Casting: Sand casting with precise die alignment, forming the basic flange geometry.
CNC Machining: Thread cutting (NPT/BSPT), bolt hole drilling, dimensional trimming within ±0.15mm tolerances.
Surface Treatment: Oil blackening/painting for 2× common corrosion resistance.
Quality Assurance: 100% threaded and pressure tested. All inspections per ISO 9001:2015, ISO 49, ASTM A197.
Packing: Dust-proof packaging, wooden/pallet crates; barcode traceability enabled.

Performance Data Visualization

Below, key characteristics and multiple suppliers' 3/4 inch black malleable iron floor flange options are compared using real-world, lab-tested data.

Application Scenarios & Practical Advantages

Key Use Cases

Industrial Piping: Secure connections in oil/gas lines, proven for vibration/temperature cycling.
DIY Furniture Construction: Modern design in shelving, legs, garment racks with vintage/industrial style.
Building Automation: Structural mountings for HVAC/Fire suppression pipework—corrosion and high-load tested.
Water Distribution: Potable/greywater systems—non-toxic coating, meets EN 10242 safety requirements.
Temporary Installations: Stage design, exhibition stands, laboratory equipment supports.

Technical & Competitive Advantages

High Ductility (malleability index ≥ 30%): Prevents brittle fractures under load.
Precision Machining: Ensures class-R thread integrity (ISO 7-1) for leak-proof assemblies.
Corrosion Protection: 1.4× superior to standard painted flanges (lab tested per ASTM B117).
Wide Compatibility: Fit for NPT, BSP, and metric threads. Integrates with international piping systems.
Long Service Life: Average estimated service life exceeds 30+ years in controlled lab tests.
Sustainability: 98% material recyclability; low-VOC coating processes.

Competitive Supplier Comparison

Supplier	Thread Standard	Pressure Rating (psi)	Salt Spray (hrs)	Finish	ISO Certified	Bulk Customization?
Hhomedecor	NPT/BSPT (ISO 7/1, ANSI B1.20.1)	150	110	Black Oil	Yes (ISO 9001 / ISO 49)	Yes
W**** Industrial	NPT / BSPT	125	90	Black Paint	No	Limited
Z*** Factory	BSPT	140	115	Black Electroplated	Yes	Yes
A*** Fasteners	NPT	120	80	Black Spray	No	No

Custom Solutions Based on Project Needs

Whether you're seeking a 3/4 inch black malleable iron floor flange for a specialty project or large-scale industrial need, Hhomedecor provides advanced customization:

OEM logo embossing, specific thread taps (metric/NPT/BSPT), bespoke surface finishing (zinc, Nickel, powder-coat for color code or branding)
Custom flange patterns (3/4/6/8 holes) and mounting hole positions for high-security applications
Strict batch-by-batch testing with traceable certificates, chemical analysis (ICP, spectrometry), material report available per order
Packaging per project: individual barcoding, anti-tamper packs, eco-recyclable cartons

Real-World Application Cases & Client Feedback

Saudi Regional Petroleum (2023): 3,500+ units used for tank farm line supports. After 24 months, 0.0% observed corrosion or slippage failures (>200 psi peak load cycles).
USA DIY Store Chain (2022): Annual supply, 120K units/year, 3/4 inch black malleable iron floor flange for furniture – customer returns <0.2% (industry avg 1.6%).
Eastern Europe Municipal Waterworks: Customized NPT/BSPT mixed system performed flawlessly in lab water corrosion testing.

Delivery, Warranty, and Customer Support

Lead Time: Standard SKUs dispatch within 48 hours; custom runs: 8–15 working days.
Warranty: All 3/4 inch black malleable iron floor flange products backed by 5-year no-rust replacement.
Support: 24/7 pre-sale consultation, product design optimization & engineering drawing review free for all clients.
Certification: Full ISO/EN/ANSI traceable documents & material reports provided with shipment.
Return Policy: No-questions-asked return or exchange within 45 days from receipt.

After-Sales Contact: support@hhomedecor.com

FAQ: Professional FAQ for 3/4 inch black malleable iron floor flange

Technical Questions & Answers

1. What is malleable iron, and how does it differ from ductile iron?

Malleable iron is a cast iron alloy that has been heat treated (annealed) to convert carbon into rounded clusters, making the material less brittle and enabling better machinability and higher impact resistance compared to standard cast iron or ductile iron. It's ideal for threaded fittings due to its toughness and cost efficiency.

2. What industry standards do 3/4 inch black malleable iron floor flange products comply with?

They are typically manufactured to ISO 49, EN 10242, ANSI B16.3, and ASTM A197 standards—ensuring interchangeability, compatibility, and consistent performance globally.

3. What are the main benefits of the black oil/painted finish?

The black finish (oil/paint) offers excellent corrosion resistance for indoor and low-UV environments, protecting the surface from oxidation, and extending the product's lifespan—proven by salt spray test durations exceeding 100 hours (per ASTM B117 testing).

4. Are these flanges suitable for both NPT and BSPT threads?

Yes. 3/4 inch black malleable iron floor flange can be supplied with NPT (American) or BSPT (British/European) thread profiles as per specific project requirements, verified with go/no-go thread gauges for quality assurance.

5. Can the flanges be installed outdoors or in corrosive environments?

With the standard black oil or paint finish, they're suitable for typical indoor environments. For outdoor/marine use, request special zinc/nickel surface finishes for higher corrosion protection (400+ hours salt spray performance possible).

6. What is your process for ensuring product traceability and quality?

Every production batch is marked with traceable codes; dimensional and material tests (XRF spectrometry, hydrostatic, thread inspection) are run in accordance with ISO 9001 and batch records are archived for a minimum of 10 years.

7. How much torque is recommended for flange installation?

Recommended tightening torque is 70-90 Nm for typical applications. Always follow applicable ANSI/ASME/EN piping installation codes to prevent thread deformation or system leaks.

References & Further Reading

Industry Standard – ASTM A197/A197M-20: Standard Specification for Malleable Iron Castings
European Norms – EN 10242:1994 Malleable cast iron fittings
Pipe Fitting Failure Modes (ScienceDirect: Corrosion Protection)
Recent Market Trend Analysis: MarketsandMarkets, 2023
Technical Community Feedback: Engineers Edge Forum
Peer-Reviewed Journal on Ductility: “The Effect of Annealing on the Ductility and Strength of Malleable Iron”, ScienceDirect, 2021

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